HomeHow ToHow to : How to Build a Simple Wood Truss

How to : How to Build a Simple Wood Truss

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Part 1
Part 1 of 3:

Selecting the Right Type of Truss

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    1
    Measure your structure to determine how big your truss needs to be. Trusses can be built in many different shapes and sizes to accommodate the dimensions of various structures. Before you can begin plotting the exact specifications of your truss, find the overall length and height of the structure being reinforced.[1]
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    2
    Use a simple king post truss to reinforce small, lightweight structures. A king post truss design features a single vertical joist that runs through the center of the triangular frame. This style is useful for framing structures that don’t require quite as much support as structures that bear more weight.[3]

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    3
    Build a Fink truss to bolster a floor, roof, or deck. In a Fink truss, the internal joists are arranged in a “W” shape, ensuring even weight distribution from one end to the other. Fink trusses were originally invented for the purpose of beefing up bridges, but many contractors now use them to increase the strength of interior structures.[4]
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    4
    Construct a Howe truss to provide unshakable support from below. Howe trusses closely resemble the King Post and Fink styles, only with additional angled beams arranged around the central joist at regular intervals. They are often built onto the underside of the structure they’re intended for.[6]

Part 2
Part 2 of 3:

Designing Your Truss

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    1
    Size the bottom chord 0.25 inches (0.64 cm) longer than the floor. Start by noting the exact length of the structure’s floor. Then, add 0.25 inches (0.64 cm). This will account for possible inconsistencies and ensure that the truss is a proper fit.[8]
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    2
    Incorporate overhanging top chords to add extra visual flair. On some roof trusses, the 2 top chords extend down over the edges of the bottom chord, creating a built-in overhang. If you think you’d prefer an overhang-style truss, adjust the measurements for your top chords accordingly. Your top chords can protrude beyond the bottom chord anywhere from 1–3 feet (0.30–0.91 m).[9]
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    3
    Cut plywood gusset plates to fasten together lightweight trusses. Gusset plates are used to secure the connections between the individual truss components. Fashion your own set of plywood gusset plates by cutting thick sheets of plywood to fit over each site where one joist meets another. This will include all 3 corners of the frame, as well as the top and bottom of each beam crisscrossing the center of the truss.[10]
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    4
    Use steel gusset plates to secure trusses for weight-bearing structures. Depending on the scale of your project and the specific building codes in your area, you may have the choice to use galvanized steel gusset plates. While these won’t be necessary for most projects, they can come in handy for holding together trusses designed for bridges, cathedral-style roofs, or other especially large structures.[12]
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    5
    Create a detailed sketch of your truss design. Once you have all of your measurements worked out, commit your plans to a sheet of graphing paper. Draw each of the major lines and angles to scale, being sure to note their exact specifications out to one side. Alternatively, you can use an architectural design software to generate a diagram based on the specific measurements you assign.[13]
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    6
    Submit your building plans to your local licensing authority. Most cities have agencies responsible for overseeing building codes and regulations. After completing the design for your wood truss, you’ll need to submit a copy to the licensing department for your region in order to have it approved for construction. [15]
Part 3
Part 3 of 3:

Putting the Truss Together

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    1
    Measure and mark your timber with a pencil. Before you begin sawing your raw materials, lay out your lumber on a flat surface and trace a line where you plan on making each cut. Precise measurements are critical if you want your truss to be sturdy and fit together properly.[17]
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    2
    Cut your truss pieces to size using a jigsaw. A jigsaw will allow you to make short crosscuts through thick pieces of wood with maximum efficiency. Set your lumber on a shop table or between 2 sawhorses and guide the saw smoothly across the measurement lines you drew earlier to achieve clean, precise cuts.[18]
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    3
    Assemble your truss in the desired shape. After cutting your lumber, gather up the individual pieces and begin fitting them together. Remember, you’ll need 2 top chords, 1 bottom chord, and at least 1 central joist for support.[20]
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    4
    Use construction adhesive to hold the truss components together. Apply a generous amount of adhesive to the face of each piece where it will intersect with the next using a putty knife. Then, carefully return the piece to its place in the assembly. Press the 2 connecting pieces together for 30-40 seconds to ensure that the adhesive sticks firmly.[21]
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    5
    Attach gusset plates at each connection site to fasten the finished truss. Apply a thin layer of construction adhesive to the backside of a plate. Then, flip it over and press it firmly into place over a joint between two truss beams. Insert construction screws every 2–3 inches (5.1–7.6 cm) through the holes in the face of the plate and use an electric drill drive the screws deep into the wood. Repeat this process at each remaining joint.[23]

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Tips

    • There are dozens of different truss designs. Read up on the various types to learn more about their unique features and specifications.
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  • It’s recommended that you buy 10-15% more lumber than you think you’ll need to account for possible waste and give yourself a little leeway.

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Warnings

  • The point of a truss is to provide support, which means constructing one incorrectly could lead to structural defects or, worse, personal injury. If you’re not confident in your ability to design and build a truss on your own, hire a qualified contractor to come in and make sure the job gets done right.

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Things You’ll Need

  • 2 in (5.1 cm) x 4 in (10 cm) wooden lumber

  • Plywood or galvanized steel gusset plates

  • Construction adhesive

  • Measuring tape

  • Triangle square

  • Jigsaw

  • Work gloves

  • Safety goggles

  • Pencil

  • Graphing paper

  • C-clamp (optional)

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