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Inside MakerBot’s New 3D Printer Factory

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Inside MakerBot’s New 3D Printer Factory

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MakerBot Industries, a leading player in the desktop 3D-printing space, opened a new factory in Brooklyn yesterday, effectively doubling the company’s production capacity, and PCMag was there.

A 3D Printing Titan Grows in Brooklyn
MakerBot has called Brooklyn its home since the company’s inception in 2009, and has had several facilities within the borough; its headquarters is in Metrotech Center in downtown Brooklyn. The company was acquired by Stratasys in 2013 to become a subsidiary, but has retained its identity as a distinct brand.

The new Sunset Park space occupies 170,000 square feet over three floors, in a building across the street from the future home of the Brooklyn Nets’ training facility and very near the company’s existing manufacturing facility. The new factory streamlines the manufacturing process by bringing diverse yet crucial functions closer to one another. It employs 140 people in jobs including production, shipping, receiving, manufacturing engineering, quality engineering, supply chain, and planning.

The factory includes more space for product testing as part of MakerBot’s commitment to quality assurance. The space also has a larger machine shop, and 3D-printing capabilities for manufacturing and R&D. MakerBot uses its own 3D printers to create custom jigs and fixtures, which hold components precisely in place during manufacturing. The jigs and fixtures can be easily altered and reprinted if need be.

The new MakerBot factory was officially inaugurated Wednesday in a ribbon-cutting ceremony, which followed speeches by MakerBot CEO Jonathan Jaglom, Brooklyn Borough President Eric Adams, and others. After the ceremony, we received a tour of the factory. It’s an impressive facility, and the company has come a long way from its original Dean Street office, which we visited in 2011. The facilities are spacious, and although well utilized, there’s still room to grow. A lot of attention has been paid to product testing and quality control.

MakerBot has a 10-year lease on its new facility, and we expect wondrous things to come out of this factory in the years to come. Have a look at our slideshow to see some of the things we observed on day one.

1. 3D-Printed Stegosaurus

3D-Printed Stegosaurus

A stegosaurus skeleton stands watch over a gallery of 3D-printed objects in MakerBot’s new factory

2. Hammers

Hammers

Also on display were 3D-printed hammers, made from composite PLA filaments that include maple and iron. These filaments, and other composites that include limestone and bronze, are expected to be available in 2016.

3. Viking Ship

Viking Ship

A Viking ship is one of the fantastic 3D-printed creations on display in the MakerBot factory.

4. MakerBot CEO Jonathan Jaglom

MakerBot CEO Jonathan Jaglom

Here, MakerBot CEO Jonathan Jaglom touts the company’s Brooklyn roots.

5. Ribbon Cutting

Ribbon Cutting

The ribbon-cutting ceremony to inaugurate MakerBot’s new factory. Brooklyn Borough President Eric Adams has cut the ribbon, while to his left, MakerBot CEO Jonathan Jaglom holds a frayed end.

6. Manufacturing

Manufacturing

A worker handles part in the MakerBot factory.

7. Antlers and World

Antlers and World

One of the many 3D-printed flourishes seen on our tour of the MakerBot factory.

8. Smart Extruder Testing

Smart Extruder Testing

MakerBot rigorously tests numerous Smart Extruders before shipping them, and the printers that incorporate them.

9. Jigs and Fixtures

Jigs and Fixtures

Jigs and fixtures are tools designed to hold components precisely in place while they are being worked on. MakerBot prints its own jigs and fixtures, and can easily alter them as needed.

10. MakerBots Ready to Ship

MakerBots Ready to Ship

These MakerBot printers are ready to ship. With the new factory, the company effectively doubles its production capacity.

11. MakerBot Replicator Desktop 3D Printer : Generations

MakerBot Replicator Desktop 3D Printer : Generations

The MakerBot Replicator Desktop 3D Printer is commonly known as the 5th Generation Replicator. Here it is on the left, along with the previous generations of MakerBot desktop printers: the Replicator 2, the original Replicator, the Thing-O-Matic, and the Cupcake.

12. Conference Room

Conference Room

All of MakerBot’s conference rooms have New York-themed names. The Central Park conference room is decorated with 3D-printed “trees”.

13. Podium

Podium

The podium for the grand opening event, replete with 3D printer in the foreground.

14. MakerBot Manufacturing

MakerBot Manufacturing

True to its Brooklyn roots, the new MakerBot factory is in Industry City in Sunset Park.

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